Automated Pumping Group with Intelligent Pressure Control
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Project name:
Pumping Group
Location:
Oradea, Romania
Date:
September 17, 2025
Project Type:
Pumping Group
Intro:
A fully automated pumping group equipped with intelligent pressure control, ensuring constant pressure maintenance in a distribution network. The system uses two pumps managed by a PLC and monitored via HMI, optimizing operation and providing automatic alerts for rapid intervention in case of anomalies.
General Overview
We have developed a fully automated pumping system designed to maintain constant pressure within a distribution network, utilizing two pumps managed by a PLC and monitored through an HMI interface.
The desired pressure in the system is set via the HMI, and Pump 1 automatically starts when the pressure drops below the set value.
If Pump 1 fails to reach the required pressure within a preset time or a configurable threshold is exceeded, Pump 2 is automatically activated to support the system.
If both pumps are running and the pressure still does not reach the desired level, the system sends SMS alerts to operators and triggers audible and visual alarms for rapid intervention.
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Intelligent Features
- Automatic pressure control based on values set via HMI;
- Automatic selection of the pump with the least operating time to ensure balanced wear and extended service life;
- Continuous monitoring of pressure and system status;
- SMS, audible, and visual alerts in case of anomalies;
- Full configuration from HMI – start-up time, desired pressure, trigger thresholds, alarms, and operating parameters.
By integrating these intelligent functions, the system delivers high-level automation, perfectly aligned with today’s performance and reliability standards.
Full Implementation
The project was fully executed by our team:
- Fully designed and internally built electrical panel;
- Customized electrical schematics;
- PLC program and HMI interface developed according to client requirements;
- Optimization of the control logic for maximum performance and reliability.
This integrated approach allows us to deliver stable, optimized systems, ready for intensive operation in any industrial environment
Results and Benefits:
- Constant pressure maintenance in the system without manual intervention;
- Balanced wear distribution between pumps;
- Enhanced safety through automatic alerts and redundant systems;
- Full control and easy customization via HMI;
- End-to-end project execution, tailored to the specific needs of the client.
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Phone Numbers
Location
Strada Constantin Moise Nr.11