Pallet Pickup Cart
Project name:
Pallet Pickup Cart
Location:
Buftea, Romania
Date:
February 5, 2013
Project Type:
Packaging
Intro:
I have developed a complete automation system for pallet handling and packaging in a canning factory, aimed at optimizing the flow between production, packaging, and storage.
General Description:
The project focuses on picking up pallets loaded with cans directly from the production area and transporting them, via an automated roller system and a motorized cart, to the packaging and storage station.
The system uses an automated cart that moves along the rollers, picking up pallets prepared in 5 rows.
The operating logic is based on the FIFO (First In – First Out) principle, ensuring the correct processing order. The program can store up to 5 positions and automatically decides from where to pick up and where to deliver the next pallet.
After pickup, the pallets are transferred to a motorized transversal line, which carries them to the automatic wrapping machine.
The line allows controlled accumulation of up to 3 pallets to prevent blockages — when capacity is reached, pallet pickup stops automatically.
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Automation and Safety
The entire process is controlled by an industrial PLC, which manages:
• The movement logic of the cart and roller conveyors,
• Direct communication with the wrapping machine (start, stop, wait, and cycle completion commands),
• Control of sensors, motors, and safety systems.
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For operator protection, the system is equipped with safety barriers with a MUTE function, which immediately cut off power in the respective area in case of intervention during operation.
HMI Interface and Control:
On the HMI screen, we developed an intuitive and interactive interface that allows:
- Real-time monitoring of line and pallet status,
- Modification of operating parameters,
- Management of operation modes according to the operator’s access level (operator, technician, supervisor).
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This provides flexibility, safety, and full control over the entire logistics flow.
Results and Benefits:
- Complete automation of pallet transport and packaging flow;
- Seamless transition between picking, packaging, and storage stages;
- FIFO principle compliance for order and traceability;
- Enhanced safety through MUTE systems and hardware protections;
- Modern, user-friendly HMI interface adapted to the operator hierarchy.
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Pages
Phone Numbers
Location
Strada Constantin Moise Nr.11